Essentials of Gel Pillow Production and Care: A Guide to Longevity and Quality Maintenance
06/09/2023 | GelSleepSolutions (by Bruce Liu)
Gel Pillow Production Process:
Material Selection and Pre-treatment:
Gel pillows are primarily made from polyurethane foam and gel materials, necessitating high-quality raw materials. Before production, these materials are subjected to strict quality checks and pre-processing to ensure they meet production standards.
Foaming and Molding:
The production of gel pillows typically involves a foaming process, wherein the gel is mixed with foam material and then injected into molds. Within the molds, the mixture undergoes a chemical reaction which causes it to expand and take shape.
Gel Layer Injection:
During the foam's chemical reaction, the gel layer is introduced. The gel ratio and distribution are crucial factors that determine the final product's quality.
Curing and Post-processing:
After molding, the pillows need to cure for a certain period. Post-curing, further processing like cutting to size and edge smoothing may be performed.
Quality Control:
Post-production, gel pillows undergo a series of quality control tests to ensure they comply with safety and performance standards.
Packaging and Distribution:
Once approved by quality inspection, pillows are properly packaged and distributed to retailers or directly to consumers.
Daily Maintenance of Gel Pillows:
Regular Cleaning:
It is recommended to clean the surface of gel pillows regularly to remove dust and sweat stains. Use a damp cloth for wiping, but avoid soaking the pillow directly in water.
Use Pillow Covers:
Using pillow covers helps protect the gel pillow from direct contact with the skin, making them easier to maintain and clean. Pillow covers should be changed and washed regularly.
Avoid Direct Sunlight:
Prolonged exposure to direct sunlight can damage the structure of the gel material, so avoid leaving the pillow in the sun.
Prevent Mechanical Damage:
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